Process Engineer at Nephron Pharmaceuticals in West Columbia, South Carolina

Job Description:

Corporate Statement

Nephron Pharmaceuticals Corporation is a privately-owned global leader in the manufacturing of generic drug products, over-the-counter (OTC) drug products and medical devices. Nephron's products are sterile, preservative and additive free and proudly made in the USA! We are headquartered in West Columbia, South Carolina. Our location provides the ability to develop new devices and medications including respiratory therapies, ophthalmics, and injectables, for in-house or contract manufacturing opportunities. The facility utilizes completely automated manufacturing, packaging, and distribution systems, in addition to high volume and redundant utility systems, to ensure production system availability. Nephron specializes in Blow-Fill-Seal (BFS) manufacturing, a niche technology that allows a vial of medication to be formed, filled and sealed in a continuous process, in a sterile, enclosed environment and without human intervention.

As an industry leader in product safety and quality, Nephron produces a variety of inhalation solutions, and has distributed over 1 billion doses of respiratory medication per year since 2009. Nephron is currently working on research and development projects that include over 50 new products. The company's longstanding relationships with major drug wholesalers allow us to distribute our products to retail pharmacies, mail order pharmacies, hospitals, home care companies, and long-term care facilities. Nephron has a sales force that covers all fifty states and Puerto Rico, with additional sales channels throughout South America, the Middle East, and Europe. Nephron exists to provide top-quality, affordable medications to everyone.

Job Description:

Responsible for designing, implementing, optimizing, and maintaining industrial processes within the manufacturing environment. Creates strong process design, troubleshooting, and continuous improvement initiatives to ensure optimal efficiency, product quality, and safety.

Position Summary:

• Work is typically performed in a manufacturing environment with exposure to machinery, chemicals, and production lines.

Primary Accountabilities:

• Process Design & Optimization:
  Design, implement, and optimize manufacturing processes to improve efficiency, reduce costs, and enhance product quality.
• Troubleshooting & Problem-Solving:
  Investigate process inefficiencies and implement corrective actions to resolve operational issues, ensuring minimal downtime and maximum productivity.
• Process Monitoring:
  Monitor process performance using data analysis and process control techniques to ensure consistent quality and compliance with regulatory standards.
• Continuous Improvement:
  Lead or participate in continuous improvement projects (such as Lean or Six Sigma) to streamline processes, reduce waste, and improve product consistency and yield.
• Safety & Compliance:
  Ensure all processes meet safety standards, regulatory requirements, and environmental guidelines. Identify and mitigate risks associated with the process to protect employees and equipment.
• Collaboration & Training:
  Work closely with cross-functional teams (such as R&D, quality control, and maintenance) to support the design and scale-up of new processes. Provide training to operators and other team members on new processes or equipment.
• Documentation & Reporting:
  Maintain clear and thorough process documentation, including process flow diagrams, standard operating procedures (SOPs), and technical reports. Prepare regular progress reports for management.
• Technology & Equipment:
  Evaluate and recommend new technologies, tools, and equipment to enhance process efficiency and capacity.

Compensation & Benefits:

· Competitive salary (based on experience)

· Health, dental, and vision insurance

· Retirement savings plan

· Paid time off and holidays

· Professional development opportunities

Knowledge, Skills & Abilities:

NOTE: The primary accountabilities and knowledge, skills and abilities listed are intended to describe the general content of and requirements of this position and are not intended to be an exhaustive statement of duties. Incumbents may perform all or most of the primary accountabilities listed below. Specific tasks or responsibilities will be documented in the incumbents' performance objectives as outlined by the incumbents' immediate supervisor or manager.

• Education:
  Bachelor's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or a related field. A Master's degree is a plus.
• Experience:
  3+ years of experience in process engineering, preferably in manufacturing, chemical, pharmaceutical, or related industries.

Experience in Aseptic Processes is preferred.

• Technical Skills:
  • Strong knowledge of process engineering principles (e.g., heat transfer, fluid dynamics, material science).
  • Familiarity with process control systems, automation and SCADA systems.
  • Proficiency in process simulation software (e.g., Aspen Plus, HYSYS, AutoCAD).
  • Experience with Lean, Six Sigma, or other process improvement methodologies.
• Soft Skills:
  • Excellent problem-solving abilities and analytical skills.
  • Strong communication skills, both verbal and written.
  • Ability to work in cross-functional teams and manage multiple projects simultaneously.
  • Strong attention to detail and organizational skills.
• Certifications (optional):
  • Six Sigma Green Belt or Black Belt certification.
  • Professional Engineer (PE) certification (if applicable).

EEO Statement:

Nephron is an equal employment opportunity employer and does not discriminate against employees or job applicants on the basis of race, religion, color, sex, sexual orientation, age, national origin, mental or physical disability of a qualified individual, veteran or military status, pregnancy, marital status, familial status, genetic information, or any other consideration made unlawful by applicable federal, state or local law.

Nephron Pharmaceuticals is a drug free workplace.

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