Process Engineer: Casting Process at Emerge in La Porte, Indiana

Posted in Other about 9 hours ago.

Type: full-time





Job Description:

This position is responsible for process monitoring and improvement of the vacuum investment casting process. Requirements of the position also include support of manufacturing through process control and improvement initiatives, assumes responsibility for integrity of product, establishes and maintains external & internal customer contacts.

Job responsibilities and duties may include, but are not limited to, the following:
  • Support manufacturing in the processing of castings through all operations.
  • Maintain customer relationships through joint resolution of issues.
  • Specification/work instruction review for mold wrap, mold preheat, casting, and post cast cooling processes.
  • Training and accreditation of departmental casting technicians.
  • Provide direction to manufacturing in the event of interrupted or incomplete processing of material.
  • Provide direction to Maintenance and Instrumentation technicians on acceptable repair and calibration for process acceptance.
  • Statistical analysis to ensure control of currently identified key input variables along with determination of future variables.
  • Maintain and improve process records.
  • Ensure adherence to all process specifications.
  • Performs other work-related duties as assigned.
  • Serves as the quality designee for releasing equipment to production after prescribed testing.

Basic Qualifications:
  • A minimum of a Bachelor of Science in Engineering degree is required with preference given to Materials Science and Engineering or Metallurgical Engineering.
  • Potential candidate shall have a minimum of three years' experience in molten metal processing with preference given to precision casting processes.

Preferred Qualifications:
  • Familiarity with third party quality system accreditation programs (e.g. ISO, Nadcap).
  • Familiarity with nickel based super-alloy metallurgy.
  • Knowledge of MS Office, excellent written & oral communication skills, able to work in a self- directed or team environment & have good organizational skills.
  • Working knowledge of statistical analysis including statistical tools (Mini-Tab, SAS JMP, SAS EG, etc.).
  • Certified in Six Sigma with a minimum of a green belt.
  • Strong analytical abilities.
  • Experience with statistical data analysis.
  • Experience in synchronous manufacturing and Kaizens.
  • Investment casting

My client is a leading global provider of advanced engineered solutions for the aerospace and transportation industries. Their primary businesses focus on jet engine components, aerospace fastening systems, titanium structural parts and forged wheels. With $6.6 billion in revenue in 2023, our products play a crucial role in enabling fuel efficiency and light weighting, contributing to our customers' success and making a positive impact on the world.
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