We are seeking a highly skilled and detail-oriented Process Engineer to optimize, develop, and enhance manufacturing processes in a CNC machining environment. The Process Engineer will focus on programming newly designed parts, ensuring high-quality standards, creating setup sheets, and implementing continuous improvement strategies in the production of precision machined components.
The ideal candidate should possess a strong understanding of CNC machining technologies, process design, and lean manufacturing principles.
Responsibilities:
Process Development & Optimization:
Design, develop, and optimize manufacturing processes for CNC machining, including setup, programming, tooling, and quality control.
Evaluate existing manufacturing processes and implement improvements to increase productivity, reduce cycle times, and minimize waste.
Collaborate with CNC programmers to refine machine programs for efficiency and quality.
Production Support:
Provide technical support to CNC operators and production teams to troubleshoot issues related to machining processes, tooling, and equipment.
Ensure all CNC programs are optimized for maximum machine utilization, tool life, and part quality.
Continuous Improvement:
Identify areas for process improvement and lead continuous improvement projects using lean manufacturing principles, Six Sigma, or other process improvement methodologies.
Drive initiatives to reduce downtime, improve throughput, and enhance overall production efficiency.
Quality Assurance:
Develop and implement quality control measures, ensuring that all machined components meet customer specifications and company quality standards.
Monitor and analyze key performance indicators (KPIs) such as scrap rates, cycle times, and machine utilization.
Tooling and Equipment Management:
Specify and procure necessary tools, fixtures, and equipment for CNC operations.
Collaborate with tool suppliers and vendors to ensure the best performance and cost-effectiveness.
Cross-Department Collaboration:
Work closely with design engineers, production supervisors, and quality assurance teams to ensure the smooth transition of new products from development to production.
Assist in training CNC operators and other staff in new processes, equipment, and technologies.
Documentation & Compliance:
Create and maintain detailed process documentation, including work instructions, process flow diagrams, and Standard Operating Procedures (SOPs).
Ensure compliance with industry standards (ISO, ASME, etc.) and company-specific quality requirements.
Qualifications:
Education:
Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
Relevant certifications (e.g., Six Sigma, Lean Manufacturing) are a plus.
Experience:
5+ years of experience in a CNC machining or manufacturing environment.
Strong knowledge of CNC programming (e.g., G-code, CAM software) and machine setup.
Hands-on experience with precision machining processes, including milling, turning, grinding, and multi-axis CNC operations.
Skills:
Proficiency in CAD/CAM software (Mastercam) and CNC machine programming.
Familiarity with lean manufacturing principles, Six Sigma, and other continuous improvement methodologies.
Strong analytical and problem-solving skills.
Excellent communication skills, both verbal and written, to work with cross-functional teams.
Ability to multitask and work in a fast-paced, dynamic environment.
Benefits:
Competitive salary and benefits package
Health, dental, and vision insurance
Retirement plan (401k) with company matching
Paid time off (PTO) and holidays
Opportunities for professional growth and development