As the key technical lead for New Product Development and sustaining Engineering projects, the Sr Project Engineer will be responsible for the overall engineering, design, and development of complete products and sub-assemblies. The Sr PE will use their technical skills and expertise to create and validate new designs and solve technical problems, ultimately meeting the performance, quality, cost, and timing requirements of product launches. This role requires a determined and creative individual to work cross functionally across multiple disciplines with internal and external resources.
Essential Duties and Responsibilities:
Translate product requirements into technical specification
Develop 3D CAD design and 2D drawings for new products and improvements to current design
Competitive product analysis & benchmarking
Hands-on prototype fabrication and evaluation with metal and plastic
Create designs that maintain cosmetic intent while meeting all functional requirements
Collaborate with Quality to develop FMEA's and product test plan
Ensure all products follow the patent review and clearance process
Organize and facilitate technical design reviews and maintain issue/action item list
Maintain and manage the use of controlled files in a PDM software. (BOM's, CAD, testing documentation, reports, SOPs, etc)
Develop and document test procedures, execute testing following quality standards, interpret and report results
Work with cross-functional teams (Program Mgmt, Product Mgmt, Marketing, Manufacturing, Logistics, Sales, etc.) and participate in collaborative meetings between Suppliers and Internal team
Support Program Mgmt and provide progress reports to management with input and updates to all project tracking documentation
Perform root cause analysis, identification, and implementation of corrective action
Conduct research for continuous improvements through returns and consumer review analysis
Qualifications:
Minimum 5 years of relevant experience in a consumer new product engineering environment
Bachelor's degree in Mechanical Engineering or related field, or equivalent experience
Strong background in plastic injection molding, electromechanical product design, tooling, and a broad knowledge of appliance manufacturing processes found in high-volume products; such as Power tools, Appliances, or Industrial equipment is required
Proficiency in SolidWorks or other parametric CAD software is required
Hands-on experience with fabrication and prototyping
Experience running FEA and CFD simulations
Understanding QC/QA testing and inspection methodologies
Knowledge of electrical and electronics, including schematics, circuitry, and battery technology
Experience with consumer appliance compliance standards (UL, ETL, CSA, European)
Familiarity with DFMEA principles and experience in identifying and resolving potential failures
Experience with intellectual property matters, including reading and understanding IP-related documents
Ability to conduct competitive product research, benchmarking, and cost analysis
Capable of working efficiently and savvy with technology, including MS Office and PDM/PLM software
Self-motivated and self-directed with strong time management skills
Experience directing overseas design/engineering teams and managing multiple projects simultaneously
High-volume manufacturing experience, preferably in Asia and/or Mexico
Demonstrated leadership qualities with ability to build relationships with cross-functional teams and global partners
Excellent analytical, problem-solving, and communication skills, both written and verbal
Ability to adapt to changing business needs, and work independently with a proactive approach
Detail-oriented, organized, and disciplined with files and data handling
Strong sense of personal accountability, responsibility, and ownership
What We Offer You:
Unlimited PTO for most corporate roles, accrued for others
Comprehensive medical, dental, and vision benefits for employees
401(k) with 3% match
Flexible spending account
Generous employee discount
Employee Stock Purchase Plan
Relocation Assistance available for the right candidate
Priceless opportunity to work with the coolest team ever!