The Senior Manufacturing Engineer is responsible for overseeing the design, implementation, data collection, and analysis of manufacturing processes. This role involves identifying challenges in production, related to materials, machinery/equipment, labor, and tooling, and recommending effective solutions to enhance overall operations.
Supervisory Duties:
None.
Key Responsibilities:
Adhere to all safety protocols and ensure safe work practices are followed at all times.
Provide support to production processes, which includes operator training and process integration.
Offer guidance and direction in the selection and development of necessary tooling and fixtures based on process requirements and customer specifications.
Assess production program equipment, hardware, and tooling, providing recommendations for repairs or replacements as needed.
Create and update Process Flow Diagrams, PFMEAs (Process Failure Mode Effects Analysis), and detailed Process Work Instructions.
Lead the specification, testing, installation, and ramp-up of new machinery.
Spearhead continuous improvement initiatives across work instructions, control plans, equipment, maintenance, quality, inventory management, efficiency, and production activities.
Ensure processes are in compliance with safety and ergonomic standards.
Lead or support problem-solving efforts using techniques such as Root Cause Corrective Action (RCCA), 8D, and 5-Why analysis.
Oversee the creation and refinement of new processes, methods, and production controls.
Install new equipment, ensure it operates efficiently, and train others on proper machinery operation.
Provide support for machine PLCs (Programmable Logic Controllers) and related controls.
Develop and maintain operational manuals for both new and existing equipment.
Stay informed about emerging manufacturing technologies and trends, applying this knowledge to recommend and implement cutting-edge processes and solutions.
Contribute to Energy Storage applications and processes, including but not limited to welding, storage, and handling of high-voltage products.
Perform other duties as needed.
Skills and Qualifications:
Excellent time management skills with a proven track record of meeting deadlines.
Strong analytical and problem-solving abilities to troubleshoot manufacturing equipment issues.
In-depth knowledge of manufacturing principles, techniques, and best practices.
Experience with manufacturing data systems such as Plex, MES, or Ignition is preferred.
Experience in process or engineering improvements is advantageous.
Proficient in CAD (Computer-Aided Design) software.
Familiarity with Energy Storage products and technologies is a plus.
Hands-on experience with robotics (e.g., Fanuc) and laser welding (e.g., IPG) is a plus.
Education and Experience:
A Bachelor's degree in Manufacturing, Industrial, Process Engineering, or a related field is required.
Between five to ten years of experience in relevant technical disciplines is required.
Proficiency in Microsoft Office programs is essential.
Physical Requirements:
Frequent walking, bending, and movement throughout the facility.