The Continuous Improvement Engineer at Accu-Tube uses data and analytical tools to identify inefficiencies in the company's processes', develop and implements strategies to improve them. Using lean manufacturing, Six Sigma methodology and Kaizen the Continuous Improvement Engineer works with Operations to optimize the productivity of the organization by analyzing data, identifying problems, and developing solutions.
PRIMARY JOB RESPONSIBILITIES
Create value stream maps for current, future and ideal states to assess current condition and facilitate alignment around key projects and kaizens required to achieve annual goals
Define measurable SQDCI goals and objectives for lean activities, and develop countermeasures when event targets are not achieved
Deliver year-over-year cost savings as a percentage of sales
Organize, plan and deliver effective cross functional team training based off lean principles and methodologies
Implement and follow up on all lean activities in the plant to ensure sustainment of results
Own the development, implementation and sustainment of the visual control system across the plant, including 5S, KPI boards and Kanban systems
Facilitate Root Cause Problem Solving projects for top KPI misses across the organization
Design manufacturing cell layouts to improve material and process flow across the facility
Directly participate in all Kaizen events
Other duties as assigned
QUALIFICATIONS/CHARACTERISTICS
B.S in Industrial/Manufacturing/Mechanical Engineering or equivalent
Minimum of 1 year of experience implementing Lean Manufacturing principles in a manufacturing environment
Minimum of 1 year working in a manufacturing environment
Prefer candidates with experience using the following lean tools: Value Stream Mapping, 5S, Standard Work, Creating Continuous Flow, 8D / Root Cause Problem Solving
Good analytical skills required: 6 Sigma Green Belt preferred
Ability to work effectively with other engineers, technicians, operators, and management.
Experience in various computer software and administrative abilities.
Experience with change management
Must be a self-starter
The role is part strategic (5%) and part hands on (95%)
WORKING CONDITIONS
Indoor production environment, duties performed indoors, adequate lighting and comfortable temperatures.
Personal protective equipment including safety glasses and gloves may be required in many areas associated with this position.
Works full-time during standard business hours; may require on-call availability 24/7, as business situations require.
Occasional exposure to metals, lubricants, solvents, electrolyte, and other hazardous materials. Exposure to moderate noise and machinery with mechanical moving parts.
PHYSICAL REQUIREMENTS
Frequently positions self to move an item <25 lbs; Occasionally, 25-50 lbs
Frequently move about the production floor and office area
Frequently operates a computer, enters data into systems, verifies information, etc.
Sitting for extended periods, utilizes close visual acuity for working with computers, etc.