We are seeking an experienced Senior Chemical Plant Process Engineer to lead and optimize processes in the production of emulsion-based polymers. This role requires a deep understanding of chemical engineering principles, process optimization, and a focus on safety, efficiency, and product quality. The successful candidate will have the opportunity to drive innovation, streamline operations, and contribute to the growth of a dynamic and industry-leading company.
Key Responsibilities:
Process Design & Optimization: Lead the design, development, and optimization of chemical processes for the production of emulsion-based polymers, ensuring high product quality, efficiency, and safety.
Troubleshooting & Problem-Solving: Investigate process-related issues, conduct root cause analysis, and implement corrective actions to minimize downtime and improve overall plant performance.
Safety & Compliance: Ensure compliance with environmental, health, and safety regulations, and establish best practices for maintaining a safe working environment.
Process Scale-Up & Development: Work on scaling up new processes from the laboratory to full-scale production while ensuring consistent product quality and efficient use of resources.
Cross-Functional Collaboration: Collaborate with production, quality control, and maintenance teams to ensure seamless operations, troubleshoot technical issues, and implement improvements.
Continuous Improvement: Use Lean Six Sigma or other continuous improvement methodologies to identify and implement process improvements that enhance productivity, reduce costs, and minimize waste.
Technical Support & Mentorship: Provide technical guidance and mentorship to junior engineers and plant personnel, sharing knowledge on best practices and troubleshooting techniques.
Data Analysis & Reporting: Collect and analyze process data to generate reports, track key performance indicators (KPIs), and present findings to management for decision-making.
Project Management: Manage projects related to process improvements, new technology implementations, or plant expansions, ensuring projects are completed on time and within budget.
Education:
Bachelor's degree in Chemical Engineering or a related field (required).
Master's degree in Chemical Engineering or a related field (preferred).
Experience:
Minimum of 5-7 years of experience in chemical process engineering, with a focus on polymer production or similar processes.
Experience with emulsion-based polymerization processes is highly preferred.
Proven track record of process optimization and troubleshooting in a manufacturing environment.
Skills & Competencies:
In-depth knowledge of chemical processes, including emulsion polymerization, reaction engineering, and heat/mass transfer principles.
Strong analytical and problem-solving skills, with the ability to apply process simulations and data analysis tools.
Familiarity with process control systems (DCS, SCADA) and experience with process modeling software.
Expertise in safety and environmental regulations related to chemical manufacturing processes.
Strong project management and leadership skills, with the ability to lead cross-functional teams.
Proficiency in using process design and simulation software such as Aspen Plus, HYSYS, or similar tools.
Excellent communication and interpersonal skills, with the ability to mentor and collaborate with diverse teams.
Preferred Qualifications:
Six Sigma or Lean Manufacturing certification.
Experience with new product development or process scale-up in the polymer industry.