Senior Process Engineer at PTS Advance in Alvin, Texas

Posted in Other 4 days ago.

Type: full-time





Job Description:

Process Engineering Lead

Location: Alvin, TX

Contract: Year+

Schedule: 9/80s

PTO: Available

Role Summary

The Process Engineering Lead plays a critical role in developing and executing process designs that align with business and project objectives. This position collaborates with technical, operations, and maintenance teams throughout the Front-End Loading (FEL) phases, ensuring process designs meet safety, efficiency, and economic goals. The role also supports engineering and construction phases through startup.

Key Responsibilities:

FEL 1 - Opportunity Evaluation
  • Contribute to monthly engineering reports.
  • Develop scope of facilities documents and risk assessments.
  • Define process engineering quality management plans and design philosophies.
  • Collaborate with the Engineering Manager on specifications and deliverables.
  • Identify applicable environmental permits.
  • Support engineering contractor evaluations.
  • Assist in developing project cost estimates and schedules.

FEL 2 - Selection Phase
  • Review and validate Basic Engineering Design Data (BEDD).
  • Support the development of the Project Design Basis.
  • Ensure process deliverables align with project scope.
  • Participate in hazard reviews and optioneering workshops.
  • Evaluate engineering contractor proposals and estimates.
  • Capture lessons learned for future project phases.

FEL 3+ - Front-End Engineering Development
  • Lead process engineering quality assurance for FEL 3+ deliverables.
  • Validate scope changes and alternative materials.
  • Participate in constructability reviews, risk assessments, and commissioning planning.
  • Support contractor selection and value improvement workshops.
  • Assist in defining engineering deliverables for execution.

Engineering, Construction & Startup
  • Ensure process quality assurance in detailed engineering and construction.
  • Review engineering change notifications and field RFIs.
  • Support pre-startup safety reviews and commissioning efforts.
  • Validate redlines and as-built drawings for accuracy.
  • Contribute to startup activities, performance testing, and close-out reports.

Qualifications & Skills

Education & Experience
  • Bachelor's degree in Chemical Engineering (required).
  • Minimum 10 years of experience in petrochemical, refining, or related industries.
  • Experience in capital project execution, including stage-gate processes.

Technical Skills
  • Strong knowledge of industry standards (ANSI, API, ASME, NFPA, PIP, OSHA, ISA).
  • Proficiency in Aspen+, Hysys, AFT Fathom, Pipenet, EPCON Suite, or similar tools.
  • Understanding of process control, boiler feed water treatment, waste treatment, and petrochemical processes.
  • Ability to interpret engineering drawings and calculations.

Preferred Attributes
  • Strong leadership and communication skills.
  • Ability to collaborate across disciplines and drive decision-making.
  • Problem-solving mindset with a focus on continuous improvement.

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