Senior Manufacturing Engineer at Curtis in Mount Kisco, New York

Job Description:

Why Work at Curtis


We have met today's energy needs while planning for tomorrow's for over 100 years. Beginning with the first modern generator, the Rehlko Automatic Power & Light, launched in 1920, Rehlko has been an innovative leader in energy resilience.


Our product range includes engines, generators, power conversion, UPS systems, EV components and electrification solutions, microgrid controls and management, clean energy solutions, and much more that serve a broad spectrum of OEM, residential, industrial, and commercial customers.


Our priorities are global: the stability from steady energy sources and reliable back-ups. The power to be able to harness energy, and the freedom of not being dependent on an aging centralized grid. The confidence that clean energy solutions offer when it comes to a sustainable world, and the commitment to keep innovating towards greater impact.



Why You Will Love this Job:



Are you looking for a position with a proven industry leader? If you have experience providing core expertise for strategic project initiatives, design for manufacturability reviews, and advanced production quality planning of new products, we are looking for you here at Curtis Instruments, a Rehlko partner.


This Senior Manufacturing Engineer is strategic rather than operational and involves planning/coordination of multi-functional staff to ensure Manufacturing facilities in all geographic regions have the capacity, equipment, processes and expertise to successfully manufacture new and existing products in medium to high volumes to automotive-standard levels of quality.


This role works out of our Corporate Office, located in Mount Kisco, NY. This is a hybrid position, requiring flexibility to go into the office up to two times a week, or as needed.



Responsibilities

• Be a primary reference contact in the corporate office for PCB processing and inspection issues.
  
  


• Advise operational staff in Curtis Manufacturing locations worldwide on best practices including automotive level process quality, integrity, consistency and stability.
  
  


• Carry out on-site PFMEA's and audit manufacturing processes, including 5S principles.
  
  


• Assist with the implementation of competent metrics and SPC methodology, standardized across all manufacturing subsidiaries.
  
  


• Ensure best manufacturing practices, processes and equipment are consistently specified and optimally employed throughout all Curtis manufacturing organizations.
  
  


• Specify and justify new equipment, negotiate pricing and drive through the internal approval process. Ensure all new equipment specified and purchased is installed correctly, optimally implemented, and that it ultimately accomplishes its technical and commercial objectives.
  
  


• Monitor and follow up on root cause analyses and corrective actions assigned to manufacturing organizations. Ensure they are completed in a timely manner, are complete, and have high integrity. Recommend external analyses if warranted.
  
  


• Participate in New Product Development teams and provide detailed manufacturability reviews for new products tailored to the competences of the target manufacturing location.
  
  


• Provide projected costs for the manufacture of new products, and projected total cost differentials for products transferred between facilities.
  
  


• Identify and implement automated methods of test and inspection to ensure the highest possible levels of quality in our PCB assemblies. That includes the use of AOI, SPI, Xray and other methodologies.
  
  

• Frequently visit manufacturing organizations and actively identify and pursue productivity, cost and quality improvements. Ensure that lessons learned at each manufacturing organization are effectively transferred to others.
  
  


• Evaluate and improve on component and sub assembly handling, processing and storage in order to adequately protect product assemblies through the manufacturing process, including protection against ESD.
  
  


• Identify, and in conjunction with HR, co-ordinate training in equipment, processes and techniques in each facility.
  
  


• Replace traditional production lines with modern demand based production techniques in conjunction with local Manufacturing Engineers. Employ Lean Manufacturing methods throughout all manufacturing functions.
  
  


• Physically oversee and provide guidance on pre-production and pilot builds.
  
  


• Lead all activities associated with RoHS compliance.
  
  


• Standardize on the format of Manufacturing and related documentation such as operating procedures, test procedures, costing sheets, DFM studies etc.
  
  


• Assist in the preparation of annual capital budgets for each manufacturing facility.
  
  


• Promote perfect housekeeping in all facilities (5S).
  
  

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Requirements




Education

• Bachelor of Science degree in Electrical/Electronic, Mechanical or Manufacturing Engineering.
  
  

Experience

• Minimum 5 years' experience in a modern electronics manufacturing environment.
  
  


• Detailed knowledge of PCB assembly manufacturing concepts, techniques and equipment.
  
  


• Leading and implementing process improvement measures via new process and/or equipment technologies, from identification phase through serial production validation.
  
  


• Product design and/or automotive manufacturing experience an advantage.
  
  

Skills & Competencies

• Strong Project Management and organizational skills, and the drive to take full responsibility for projects and problems in cross functional groups.
  
  


• Strong ability to communicate at all levels within the organization, including to overseas employees speaking English as a second language, accommodating cultural differences and sensitivities.
  
  


• Strong ability to seek timely closure to complex projects.
  
  


• Excellent ability to influence and manage cross functional resource without direct reporting.
  
  


• Excellent computer skills
  
  

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  Work Mode: Hybrid 3 days in office
  
  


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  Work Location: 200 Kisco Ave Mount Kisco, NY 10549
  
  


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  Travel will be required, in the US as well as overseas and in manufacturing facilities once to two times a year.
  
  

The salary range for this position $115,000-$130,00.The specific salary offered to a candidate may be influenced by a variety of factors including the candidate's experience, their education, and the work location. Available benefits include medical, dental, vision & 401k.



Applicants must be authorized to work in the US without requiring sponsorship now or in the future.




About Us



Rehlko proudly offers a rich history steeped in creativity and commitment to our associates and communities, along with competitive benefits and compensation.Our Purpose-Creating an energy resilient world for a better future-and Values: Curiosity, Trust, Pace, and Excellence, are important cultural components that shape the way we work and relate to one another. Learn more about Rehlko at http://www.rehlko.com/who-we-are.


In addition to the investment in your development, Rehlko offers a benefits package including a competitive salary, health, vision, dental, 401(k) with Rehlko matching, and more!?


Rehlko is an equal opportunity employer that prohibits discrimination and will make decisions regarding employment opportunities, including, but not limited to, hiring, job assignment, compensation, promotion, benefits, training, discipline, and termination, without regard to race, creed, color, ethnicity, religion, sex, pregnancy, childbirth, or related medical conditions, genetic information, age, national origin, citizenship, ancestry, caste, mental or physical disability, marital or familial status, sexual orientation, gender identity or expression, genetic information, political belief or affiliation, union membership status, military status, veteran status, or any other characteristic protected by national, state, local, or other applicable laws.


Americans with Disabilities Act (ADA)


It is the policy of Rehlko to comply with all applicable provisions of the Americans with Disabilities Act (ADA) and corresponding national, state, local, or other applicable laws. Rehlko will not discriminate against any qualified associate or applicant with respect to any terms, privileges, or conditions of employment because of a person's physical or mental disability. Rehlko will provide a reasonable accommodation to associates or applicants with disabilities, in accordance with applicable laws. If you have a disability and require an accommodation in the application process or during the course of employment, please contact EnergyJobs@rehlko.com. Rehlko is an equal opportunity/affirmative action employer. Apply Now