The cutting edge equipment we use in our manufacturing processes is among the most advanced in the industry. Naturally, as a member of Johnsonville's engineering team, you'll be critical to the company's success. You must enjoy the challenge of ensuring that our equipment is always performing at its peak, and identifying new technologies to implement in our processes. "Is this working as well as it possibly can?" and "How can we make it better?" are the two questions you'll ask yourself each day Johnsonville, LLCSenior Controls Engineer Position Overview: Johnsonville, LLC, a strong, high growth company, has an excellent opportunity for an outstanding individual to join us as a Senior Electrical Controls Engineer. You will be part of the Automation, Controls and Integration team to discover and integrate the latest technologies. The Senior Controls Engineer will partner with our Engineering, Maintenance and Operations Teams to focus on projects and initiatives in the area of electrical, PLCs, and robotics within our operations. You will have the opportunity to be involved in cutting edge technology which will help us get closer to our goal of "Best Company in the World." Flexible Work Schedule: Opportunity for Hybrid schedule after training; Summer Hours Available Memorial Day through Labor Day (half day Fridays) Responsibilities:
Develop and integrate electrical control systems for machines and manufacturing processes as well as large scale communication network architecture design.
Be part of the Automation, Controls, and Integration team discovering, designing, and implementing the latest technologies.
Develop our organizational technical competencies surrounding programming and controls systems.
Work on the integration, design, and support of ABB and FANUC robotics equipment.
Write, edit and enhance PLC, PAC, and robotic programs for new and existing equipment.
Provide initial project development including concept, design, layouts, cost estimating, cost justification, research and selection of the best equipment and project submittals with timelines and contingencies.
Work closely with internal customers (e.g. Manufacturing Facilities, R&D, Quality, Packaging, Warehouse, IT, etc.) to support them in the accomplishment of their goals and objectives.
Provide advice and technical direction as a support member for Johnsonville teams and production on an as-needed basis. This includes being on the 24x7 On-Call Rotation.
Provide continuous improvement in the company's productivity pipeline and offer innovative ways to improve the company's performance.
Facilitate and coordinate several projects simultaneously.
Lead projects in support of efforts to constantly improve safety, product quality, maintainability, continuous improvement and customer service throughout Johnsonville.
Be a subject-matter-expert in a specific area of electrical controls (PLC, servos, robotics, SCADA, etc.) and lead the company in that area.
Education:
Bachelor's degree in electrical engineering, computer science, engineering technology, or related field preferred.
Experience:
Eight or more years of large system programming experience including: PLC ladder logic, HMI screens, servo motion control, and robotics preferred.
Eight or more years of experience using structured text programming languages. Examples include programming in Ignition's SCADA software, ABB's Robotic Studio, or FANUC's Karel. Other experiences using languages such as C++ or Pascal will be given consideration.
Skills and Competencies:
Demonstrated track record of attention to detail and strong analytical skills.
Superior programming and electrical troubleshooting skills.
Strong written & verbal communication and presentation skills.
Demonstrated ability to collaborate in a team-based environment.
Proven experience in project management/leadership.
Ability and willingness to travel to vendor sites and other Johnsonville facilities.
Hardware Qualifications: Experience in any combination of the following is required.
PLC: Micrologix, ControlLogix, CompactLogix
Robotic: ABB, FANUC
Servo: Kinetix 5500, 5700
AC Drives: Allen Bradley (PowerFlex 520 series, PowerFlex 750 series)
HMI: Allen Bradley Panelview Plus, PC based Industrial Computers
Network: EtherNet/IP
Vision: Cognex, Keyence, LMI
Software Qualifications: Experience in any combination of the following is required.
SCADA: Ignition by Inductive Automation
Rockwell: Studio 5000, RSLogix (500, 5000), FactoryTalk View (ME, SE, ViewPoint), FactoryTalk Asset Centre
Robotic: ABB's Robotic Studio, FANUC's Roboguide
Network: Command Line Interface (CLI), Cisco DNA, Cisco CyberVision
Windows 11, Windows Office Suite
Linux: Docker
Azure Suite: VM interaction, database handling (SQL)
Date: July 8, 2024 Coach: AC&I Engineering Coordinator (We don't have bosses at Johnsonville. We have Coaches. They are there to help you develop your talents. They cannot make you run laps.) Location: Technical Center; Sheboygan Falls, WI (Our office is about an hour north of Milwaukee) Member Status: Full Time, Salaried Reason for Posting: Replacement Benefits: Members have potential for a monthly bonus, 401k with a company match and profit sharing. Members also have access to terrific benefits including affordable medical, dental and vision coverage;flexible spending accounts; disability and life insurance; and fertility and adoption assistance. Johnsonville also offers competitive paid time off, including paid parental time off, as well as access to the 24/7 onsite fitness center, onsite medical clinic, and tuition reimbursement! About our Company Since 1945, our family-owned band of sausage-makers has invented better ways to make, eat and prepare crave-able sausage. Today, we are 2,000 Members strong. We sell our famous sausage in all 50 United States and more than 40 countries. We have a culture built on the idea that if we make developing your talents our top priority, great business results will follow naturally. We call it The Johnsonville Way. It has been our secret sauce for decades, and we hope you get to experience it for yourself! How to Apply: External candidate: Apply on-line only at: careers.johnsonville.com Applicants must be authorized to work in the US without requiring sponsorship now or in the future. We value the diversity of our workforce and we embrace the principles of Equal Opportunity Employment. M/F/Vet/DisabilityJohnsonville values the service Veterans and their family members have given to our country. We support the hiring of returning service members and military spouses.