Injection Molding Process Specialist (Tier 1 Automotive) at Axiom Engineered Systems in Capac, Michigan

Job Description:

Do you excel in optimizing industrial processes and maintaining top-tier quality? Join us as our new Process Specialist and drive our production success!
Location: 14898 Koehn Rd. Capac, MI 48014, USA
Where does the Process Specialist fit in?
The Process Specialist is responsible for setting up and maintaining process controls on presses, molds, and equipment to meet customer specifications. This is a hands-on position that focuses on resolving manufacturing issues, developing new tooling processes, and ensuring customer satisfaction. Additionally, the Process Specialist drives continuous improvement, supports engineering with part/tool design, and leads cross-functional teams to address key challenges.
What you can expect as our next Process Specialist:
Responsibilities include the following:
Process Optimization:

Optimize machine processes by reducing scrap, cycle times, and mold change times.
Implement scientific molding, process monitoring, and tool qualifications.
Develop and execute DOE studies for process improvements, recommending tooling adjustments when necessary.
Lead process improvement initiatives for the molding team, including cycle time reduction, material conversion, and statistical capability improvements.
Lead implementation of standardized molding process limits using data analysis to improve control and eliminate defective products within Axiom's product streams.

Tooling & Equipment:

Lead all new tooling qualifications by establishing and documenting robust molding process parameters using scientific molding processes and tools.
Provide input for new project quotes to ensure planned equipment is suitable (e.g., required core pulls, clamp tonnage, shot size, tie-bar spacing).
Review and critique mold vendor design proposals to ensure functional mold performance, including Moldflow analysis and part design validation.
Conduct injection molding, downtime, and utilization studies to determine overall equipment effectiveness.

Program Launch Support:

Assist with new program launches by building processes to ensure quality parts.
Attend New Model tooling trials to identify potential production issues before plant operations begin.
Support Engineering with part design, tool design, prototyping, mold sampling/approval, and lead the dimensional reconciliation process via Master Mold setup, DOE's, and confirmation runs.

Problem Solving & Cost Efficiency:

Lead problem-solving efforts for root cause determination of part defects.
Propose and evaluate cost-saving measures related to molding.
Implement process and quality improvements through lean and continuous improvement methods focused on cycle-time, scrap, and downtime reduction, while improving OEE.

Training & Development:

Provide on-the-job training to technical teams, including Process Setup and Material Handlers.
Create and maintain Work Instructions for Molding best practices.

Collaboration & Communication:

Work closely with the tooling team for mold evaluations and recommendations.
Collaborate with the maintenance department to address machine issues, including barrel/screw concerns and machine controls.
Lead cross-functional team activities to identify top issues, plan and implement appropriate corrective actions, and track and validate effectiveness.
Interact with customers, suppliers, and internal resources to ensure smooth operations.

Additional Responsibilities:

Enforce all company policies and procedures, while promoting a safety-first culture.
Maintain a clean and organized work area with emphasis on safety, quality, and productivity.
Support plant standards and the 5S system.
Assist with SMED activities to improve changeover times.

Do you have what is takes to be our next Process Specialist?
Experience:

5+ years of experience in an Injection Plastics Molding environment with comprehensive knowledge of plant manufacturing equipment.
Minimum of Five (5) years' experience in injection molding engineering/processing role with direct responsibility for injection molding processes.
Familiar with Krauss Maffei and Wittmann Battenfeld injection molding machines

Technical Skills:

Proficiency in Microsoft Office software, including Excel, PowerPoint, Word, and Outlook.
Strong knowledge of plastics technology, including screws & barrels, molding material delivery systems, temperature control units, grinders, dryers, color feeders, and their applications.
In-depth understanding of Scientific Injection Molding and RJG principles.
Familiarity with BOMs, manufacturability process design, process validation, design reviews, and cost reduction methodologies.
Experience with Gantry-style and 6-axis robots is an asset. The candidate should be able to work closely with automation systems to assist with part extraction and enhance operational efficiencies.

Communication & Interpersonal Skills:

Excellent communication and interpersonal skills with the ability to lead effectively in a team environment.
Proven ability to analyze data and trends, prepare written correspondence, and deliver presentations.
Strong written and verbal communication, interpersonal, and motivational skills.

Other Skills:

Ability to inspire and cultivate a team by establishing trust, being engaged on the floor to assist with challenges, strong follow-up and execution, and respectful collaboration with vendors, teammates, and customers.
Strong attention to detail and a commitment to thorough completion of work tasks.
Demonstrated knowledge of forklift and crane operation.
Experience in the Automotive industry is an asset.
Knowledge of health and safety practices in a plant environment.
Understanding of IATF-16949 requirements.

Perks?!
To name a few, we offer a clean facility, an amazing work environment/culture, ability to participate in multiple fun-filled company events and so much more! Don't forget to ask us about our competitive total compensation package!
We, at Axiom Group Inc. are an equal opportunity employer. We are always looking for talented individuals who are motivated to meet and exceed their goals. We are proud of what we've been able to accomplish, and searching for new and talented additions to our team has always remained a priority.
Axiom is committed to providing reasonable accommodation for people with disabilities. If you require an accommodation, we will work with you to meet your needs in all stages of the hiring process
Axiom participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

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