Intelligent Factory Engineer (Advanced Engineering) at Kaiser Aluminum in Newburgh, Indiana

Job Description:

Kaiser Aluminum Warrick has been on the path of innovation, embracing the latest technologies for almost 60 years! We have revolutionized the industry and lead the way in the development of sustainable aluminum products the you use every day for food and drinks. Our people are the bedrock for our operations. Along with their dedication to excellence and integrity, our people are drivers of continuous improvement who build on new ideas while flourishing within our growing business. We provide opportunities for you to think outside the box and bring creative and progressive solutions to our operations. Our passion for inclusion, diversity and equity is a value at the core of our organization and people. Are you ready to start your journey with us and be the future of Kaiser Warrick Aluminum?Kaiser Aluminum is known around the world for its superior quality. Our secret is what we put into it—innovative thinking, industry-leading reliability, and a world-class commitment to customer service. In short, the same qualities we look for in our people. We are looking for a Automation Research & Development Engineer to join Kaiser Aluminum in Warrick Indiana just outside of Evansville!

We are seeking an engineer or scientist who solves real-world manufacturing problems by writing code, with a deep interest and knowledge about manufacturing process optimization and data analytics. The ideal candidate will have expertise in using modern technologies and data-driven methodologies to enhance manufacturing processes.

Ideal Candidate:
• Proficient in process control, data analytics, and optimization using modern tools.
• Experienced in design of equipment and processes to solve manufacturing challenges.
• Has strong knowledge of advanced technologies, such as machine learning and simulation tools

What you will work on:
• Leverage data analytics, process control, and cutting-edge technologies to improve and optimize manufacturing processes.
• Develop and deploy software and systems supporting Industry 4.0 initiatives, including:
• Data warehousing for advanced analytics.
• Vertical & horizontal integration of manufacturing information and control systems.
• Simulation and Digital Twins to model and optimize processes.
• Advanced measurement systems for capturing and analyzing critical process variables.
• Implement advanced technologies, such as:
• Computer Vision
• Machine Learning
• Internet of Things (IoT)
• Support new process and product R&D by developing control systems, data collection, visualization, and analysis tools.
• Build and deploy software solutions to improve process visualization and control, with metrics such as Overall Equipment Effectiveness (OEE), Statistical Process Control (SPC), and Quality Compliance.
• Drive continuous process and production improvements through control system enhancements.
• Develop a strong technical understanding of aluminum casting, rolling, heat treatment, and related operations.
• Provide expert technical support to teams in Metallurgy, Quality Control, Engineering, Maintenance, and Production.
• Create and maintain web applications for internal use, improving process transparency and access to critical data.

Kaiser Aluminum is known around the world for its superior quality. Our secret is what we put into it—innovative thinking, industry-leading reliability, and a world-class commitment to customer service. In short, the same qualities we look for in our people. We are looking for an Automation Research & Development Engineer to join Kaiser Aluminum in Warrick Indiana just outside of Evansville!

We are seeking an engineer or scientist who solves real-world manufacturing problems by writing code, with a deep interest and knowledge about manufacturing process optimization and data analytics. The ideal candidate will have expertise in using modern technologies and data-driven methodologies to enhance manufacturing processes.

Ideal Candidate:
•    Proficient in process control, data analytics, and optimization using modern tools.
•    Experienced in design of equipment and processes to solve manufacturing challenges.
•    Has strong knowledge of advanced technologies, such as machine learning and simulation tools

What you will work on:
•  Leverage data analytics, process control, and cutting-edge technologies to improve and optimize manufacturing processes.
• Develop and deploy software and systems supporting Industry 4.0 initiatives, including:
•  Data warehousing for advanced analytics.
• Vertical & horizontal integration of manufacturing information and control systems.
•  Simulation and Digital Twins to model and optimize processes.
• Advanced measurement systems for capturing and analyzing critical process variables.
•    Implement advanced technologies, such as:
•    Computer Vision
•    Machine Learning
•    Internet of Things (IoT)
•    Support new process and product R&D by developing control systems, data collection, visualization, and analysis tools.
•  Build and deploy software solutions to improve process visualization and control, with metrics such as Overall Equipment Effectiveness (OEE), Statistical Process Control (SPC), and Quality Compliance.
•  Drive continuous process and production improvements through control system enhancements.
• Develop a strong technical understanding of aluminum casting, rolling, heat treatment, and related operations.
• Provide expert technical support to teams in Metallurgy, Quality Control, Engineering, Maintenance, and Production.
• Create and maintain web applications for internal use, improving process transparency and access to critical data.

What you will bring to the role:

• Bachelor’s degree or higher degree in Engineering, Physics, or Chemistry with strong aptitude in Math and Software Development.




• Experience converting mathematical models of physical systems into software algorithms (Numerical Methods)




• Familiarity with at least one programming or scripting language (C#, Java, Python, etc.)




• Familiarity with manufacturing software and systems such as PLCs, SCADA, Historians and Reporting (for example: ControlLogix, Pi, Wonderware, Ignition, Power BI, Alteryx, etc.)




• Familiarity with database concepts




• Excellent problem solving, investigative, experimental, and statistical analysis skills.




• Ability to apply continuous improvement tools and methodologies to processes and projects




• Proven ability to work in teams




• Ability to manage multiple tasks simultaneously.




• Manufacturing experience is a plus.




• Power BI and Aveva PI experience is a plus.

Work Environment:

Approximately 80% of the job function is performed in an office setting requiring normal safety precautions, while 20% of the job function is in the plant. There is exposure to operating machinery and a manufacturing environment.

No third-party candidate submissions are being accepted at this time for this opening.

About Kaiser Aluminum: Talented people join our team because we are a company passionate about environmental sustainability, employee growth, contributing back to our communities and championing a diverse and inclusive culture. We are strongly committed to expanding inclusion, equity, and diversity – how we hire, develop, and inspire our diverse team members that reflects and relates to the increasingly multicultural community.

Kaiser Aluminum encourages applications from women, people of diverse backgrounds and those with different skills and life experiences. Kaiser is proud to be an equal opportunity workplace and is an affirmative action employer.